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Questions related to Statistical Process Control |
1. In developing a control chart, the analyst
recognizes that there are two types of variation in a
system. One type of
variation is produced by common causes and the other type is generated
by
special causes. Explain the difference. (See
Chapter 3 Part II, Deming Chapter
8 and
Nolan & Provost).
2. Why is it important for management to know
whether a variation in performance came from
common causes or special causes?
(See Chapter 3 Part II and Deming
Chapter 8 and
Nolan & Provost, Roehm
& Castellano, Roehm,
Weinstein & Castellano, Reeve 89 and
Francis & Gerwels).
3. Why are control charts developed using sample means? (See Chapter 3 Part II).
4. Why do we need both X-bar and R control charts? (See Chapter 3 Part II).
5. Does an observation (i.e.,
sample mean) plotted outside the
control limits necessarily
indicate a special cause?
Explain. (See
Figure 3-11 for an example). Do observations plotted inside the control
limits
necessarily indicate a common cause? (See Francis
& Gerwels and Walter, Higgins
& Roth).
6. How do confidence intervals developed
around a regression line differ from
the upper and
lower limits of a control chart?
7. Discuss the two types or errors connected
with the use of control charts. What type do you think
managers tend to make
more often? Why? (See Chapter 3
Part II and Deming Chapter 8).
8. To say that a system is stable means that
the performance of the system is predictable within a
specified range. Explain
this statement. (See Figure 3-11 for an
example and
the Dog in the Yard illustration).
9. Does a stable system mean that the system is efficient? Explain. (See Chapter 3 Part II).
10. How can control charts be used to promote
continuous improvement of a system?
(See
Chapter 3 Part II, Reeve &
Philpot and Francis & Gerwels
summaries).
11. Think of some practical applications of
the control chart you could use to monitor your
health, the performance of your
car, or the performance of some other system you come
in contact with in your
daily life. (See the Walter, Higgins
& Roth summary).
12. Is the control chart methodology a top
down or a bottom up approach? Explain.
(See
Chapter 3 Part II).
13. Does the traditional standard
cost system recognize the concept of variability that is the basis
of the
statistical process control methodology? Explain. (See the Roehm,
Weinstein & Castellano,
Reeve &
Philpot, Francis & Gerwels and Reeve
89 summaries).
14. What is required for control?
15. Compare the SPC control
concept with the accounting standard cost control concept.
(See the Roehm,
Weinstein & Castellano, Reeve &
Philpot, Francis & Gerwels and
Reeve
89 summaries).
16. Is the variation within the
upper and lower limits of a control chart considered to be
controllable or
uncontrollable? Explain. (See the Dog in the Yard
illustration).
17. Is the variation within the
upper and lower limits of a control chart considered to be in
control or out of
control? Explain. (See the Dog in the Yard illustration).
18. Is the variation within the
upper and lower limits of a control chart considered to be
predictable or
unpredictable? Explain. (See the Dog in the Yard
illustration).
19. Is the variation outside the
limits of a control chart considered to be controllable or
uncontrollable?
Explain. (See the Dog in the Yard illustration).
20. Is the variation outside the
limits of a control chart considered to be in control or out of
control?
Explain. (See the Dog in the Yard illustration).
21. Is the variation outside the
limits of a control chart considered to be predictable or
unpredictable?
Explain. (See the Dog in the Yard illustration).
22. GE's Jack Welch developed a
program at General Electric referred to as Six Sigma. What is
a sigma and what
does six sigma mean? (See the Six Sigma
summary,
the Lucier
& Seshadri summary and GE's Six
Sigma site).
23. How does GE's Six Sigma
program different from the SPC concept?
(See the Lucier
& Seshadri summary and GE's Six
Sigma site).
24. What was the main idea or
purpose of GE's "Work-Out™" program started by Jack Welch ?
(See the
Lucier & Seshadri summary).
25. The SPC concept is a
prerequisite for understanding Deming's Theory of Profound Knowledge.
Explain. (See
the Deming category to begin).